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Coal Mining Industry

HomeGear&GearboxCoal Mining IndustrySprocket

Sprocket

Special heat treatment process,better gear meshing,high durability.

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  • Description
  • Technical Parameters
  • Application

Product Description


Sprocket for Coal Mining Equipment — Features & Specifications


Key Features (Performance Advantages)

Exceptional Wear & Fatigue Resistance: Crafted from premium electroslag remelting 18Cr2Ni4WA material and featuring a hardened tooth surface of 58—62 HRC, this mining equipment sprocket delivers improved wear resistance and better fatigue resistance under heavy-load operations.

Superior Gear Meshing & High Durability: Through a specialized carburizing and quenching process combined with a special heat treatment process, this sprocket ensures better gear meshing and high durability, meeting the performance requirements of coal mining environments.

High Precision & Reliable Performance: Precision-machined to Grade 3 to Grade 6 accuracy, this sprocket guarantees smooth and reliable power transmission, ensuring operational efficiency in demanding mining machinery.


Technical Specifications (Manufacturing & Quality Control)

Product Overview: This sprocket is specifically engineered and widely used in coal mining equipment.

Core Technical Parameters: Features a module of 20, 31 teeth, and a pressure angle of 20°, optimally engineered for load distribution and reliable torque transmission in mining applications.

Material & Heat Treatment: Manufactured from electroslag remelting 18Cr2Ni4WA material. It undergoes carburizing and quenching, along with a special heat treatment process, achieving a tooth surface hardness of 58—62 HRC.

Comprehensive Gear Manufacturing Process: Our gear manufacturing process includes forging blank forming, turning, gear hobbing, heat treatment, finish turning, and precision gear grinding to ensure superior structural integrity and dimensional accuracy.

Traceability & Quality Control: For full product traceability, the model and serial number are engraved on each part. Equipped with a process card, each sprocket is transferred to the next process only after passing inspection by our quality inspectors.

Customized Gear Design & Development: To meet diverse customer needs, our company provides customized gear design and development services, as well as custom production based on customer-supplied drawings.


Technical specifications


ItemDetails
ProductMining Equipment Sprocket Gear
Raw MaterialElectroslag remelting 18Cr2Ni4WA
Module20
Number of Teeth31
Pressure Angle20°
Heat Treatment ModeCarburizing and quenching with special heat treatment process
Tooth Surface Hardness58-62 HRC
Gear AccuracyGrade 3 - Grade 6
Main MarketsChina, United States

Application Scenarios


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As a sprocket used in coal mining equipment, our products are widely applied across mining operations and material handling systems, delivering improved wear resistance and reliable power transmission.

Mining Equipment & Machinery
Crafted from premium electroslag remelting 18Cr2Ni4WA material, this sprocket exhibits better fatigue resistance and improved wear resistance with a hardened tooth surface of 58—62 HRC, ensuring reliable operation under heavy-load conditions in mining machinery.

Material Handling Systems
Featuring a hardened tooth surface of 58—62 HRC, this sprocket delivers improved wear resistance and high durability, making it reliable for conveyor and material transport systems in mining environments.

Industrial Gearboxes & Drive Systems
Precision-machined to Grade 3 to Grade 6 accuracy, this sprocket ensures better gear meshing and smooth power transmission, providing stable performance for various industrial gearboxes and drive systems.

Why Choose Us
Decades of Expertise
Decades of Expertise
Over 20 years of proven experience in precision gear and aluminum casting manufacturing, delivering reliable solutions for heavy-duty applications worldwide.
1
Customization Capability
Customization Capability
Supported by a professional engineering team, we offer tailored design, drawing-based production, and one-stop services to meet your unique requirements.
2
Rigorous Quality Control
Rigorous Quality Control
Every part is traceable with unique serial numbers and full inspection records, ensuring consistent performance and compliance with high standards.
3
Production Strength
Production Strength
With complete in-house processing capabilities from raw material to finished products, we guarantee high precision, stable quality, and reliable delivery.
4
Certifications & Qualifications

Please Contact Us!

FAQs aboutSprocket

What advantages does your sprocket material bring in actual use?

How do you guarantee the long service life of the sprocket?

Can you provide custom sprockets and complete quality inspection?